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carbon-steel

Company Overview: Premium Carbon Steel Manufacturer

carbon

Unlike its competitors, the environmentally friendly steelmaker maintains high technological competency and invests heavily in research and development in its high-quality manufacturing processes.

The customer was in the process of building a new steel plant which included a hot strip mill, a cold rolling mill, and hot dip coating lines. These mills would process slabs from the company’s overseas steel mill into premium carbon steel flat products.

  • 30+Years of Manufacturing Excellence
  • 100K+Monthly Transactions
  • 150+Industrial Clients Served
  • 500K+MT Annual Steel Production Capacity
  • 10+Production & Coating Lines Across Facilities

The Challenge

For a company engaged in high-precision carbon steel production, the scope of operations stretched across multiple interconnected domains-procurement, production, warehousing, financial management and sales. This complexity posed various challenges.

  • Real-time tracking across procurement, production, inventory, and outbound logistics

  • Centralized management of sales orders, material consumption, and batch production

  • A customizable, modular ERP platform to meet evolving industrial needs

  • Rapid deployment and minimal IT maintenance overhead

  • Finance and HR control integrated into operational workflows

  • Advanced reporting and analytics to support agile decision-making

Finding a Solution With ROCKEYE

ROCKEYE’s Manufacturing Suite, with its web and mobile-enabled platform, delivered a modern, cost-effective solution that eliminated the burdens of traditional enterprise software.

The suite offered seamless connectivity across-under one unified system.

ROCKEYE enabled the plant to integrate with legacy systems and third-party applications, while supporting multi-user remote access and end-to-end process visibility.

The team also required a system that could bridge internal coordination across departments and with external vendors and contractors. This included the ability to record and reconcile discrepancies, manage approvals, and update production workflows on the go. An on-demand Software as a Service (SaaS) solution emerged as the optimal choice to bring flexibility, transparency, and continuity to the organization’s operations.

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Perfect Speed & Precision

The fast implementation empowered the manufacturer to gain cross-departmental efficiencies and delivered the following results:

For a steelmaker aiming to scale with precision and speed, ROCKEYE’s Manufacturing Suite proved to be the perfect operational catalyst.

  • Accurate inventory reconciliation and production tracking for hundreds of items
  • Smart batch scheduling with full traceability from input to dispatch
  • Ability to conduct more than 100,000 monthly transactions across modules
  • Real-time visibility and control from procurement to final dispatch
  • Streamlined operations in HR, Finance, & Sales with automated workflows
  • Enhanced planning, compliance, & traceability across plant functions

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Streamlined Automation

“When we began looking for a solution, our criteria focused on two attributes-dynamic and customizable,” said the Lead Technical Specialist at the customer, Zayed Amari. “Based on our specific business requirements, ROCKEYE’s on-demand system delivered the right combination of functionality with the necessary level of adaptability."
With modules covering everything from advanced production management to employee payroll and supplier management, ROCKEYE’s Manufacturing Suite brought streamlined automation without disrupting core business functions. “We use the software to authenticate deliveries, track production batches, manage financial records, and oversee HR workflows-all within ROCKEYE’s user-friendly interface,” said Mr. Amari. “Now, it’s the backbone of our plant’s digital operations.”

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Results

The Results – Rapid Implementation

The specialist was also impressed with the quick deployment
and implementation of ROCKEYE’s suite, which took place in a matter of weeks compared to months with conventional ERP systems.

“Deploying ROCKEYE’s solution took very less time to program the system for our needs. During this time, we were able to conduct various tests in the ROCKEYE environment to see if our mapping was appropriate,” said Mr. Amari.

“ROCKEYE’s flexibility enabled us to configure processes to meet specific business challenges. More importantly, we were able to provide suggestions to  ROCKEYE that were incorporated into subsequent software updates.”

Book a Personalized Consultation with our ERP experts to explore how ROCKEYE can optimize your operations.

Carbon steel
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Customer support from ROCKEYE has been excellent! Once the system is implemented, the account manager provides the proper training to get the end-users up and accessing the system in no time. Any time there is an issue or problem, ROCKEYE has been extremely prompt in finding the solution,

ROCKEYE
Mr. Zayed Amari, Lead Technical Specialist